The Lean Operational Excellence Model I Nilesh Arora

 

In this video, Lean Coach and Operational Excellence Trainer, Nilesh Arora, talks about the Lean Operational Excellence Model, Lean Pillars, and Lean Tools

How do we ensure Manufacturing Excellence, by application of Lean Pillars, Lean Tools, Lean Philosophy, Lean Concepts, JIT, Kanban, etc.?

All the above is addressed through Lean Manufacturing Training and Consulting, which helps in Building World Class Manufacturing practices.

Nilesh Arora is the Founder Partner of ADDVALUE Consulting Inc. He has been training and consulting organizations over the past 2 decades.

His work as a Lean Manufacturing, Operational Excellence, Business Excellence Advisor spans across the Asia Pacific, Africa, Middle East, etc.

 Please share the video and subscribe to AddValue Page to view all future videos. We want to inspire as many organizations as globally.

 Connect with Lean Coach and Operational Excellence Trainer, Nilesh Arora, for any of the following:

1. Scheduling in a FREE Private "ZOOM" Manufacturing Excellence Call

2. Speaking Engagements for MSME sectors

3. Building a Manufacturing Strategy

Contact Details: info@avci-lean.com

Company Website: www.avci-lean.com

LinkedIn Company Profile: https://www.linkedin.com/company/add-value-consulting-inc

What is Lean?

 

In this video, Lean Coach and Operational Excellence Trainer, Nilesh Arora, talks about the meaning of Lean Manufacturing. 

How do we ensure Manufacturing Excellence, by application of Lean Pillars, Lean Tools, Lean Philosophy, Lean Concepts, JIT, Kanban, etc.?

All the above is addressed through Lean Manufacturing Training and Consulting, which helps in Building World Class Manufacturing practices.

Nilesh Arora, is the Founder Partner of ADDVALUE Consulting Inc. He has been training and consulting organizations over the past 2 decades.

His work as a Lean Manufacturing, Operational Excellence, Business Excellence Advisor spans across Asia Pacific, Africa, Middle East etc.

Please share the video and subscribe to AddValue Page to view all future Video’s. We want to inspire as many organizations globally.

Connect with Lean Coach and Operational Excellence Trainer, Nilesh Arora, for any of the following:

1. Scheduling in a FREE Private "ZOOM" Manufacturing Excellence Call

2. Speaking Engagements for MSME sectors

3. Building a Manufacturing Strategy

 

Contact Details: info@avci-lean.com

Company Website: www.avci-lean.com

LinkedIn Company Profile: https://www.linkedin.com/company/add-value-consulting-inc

The 5S Lean Guide to Attaining the Principles of Operational Excellence

While trying to implement an operational excellence journey in the business, chaos and unproductivity are your enemies and organization, and efficiency can be allies. If implemented correctly, 5S will lead to: 

• High employee satisfaction
• Increased productivity
• Safety
• Better quality
• Low cost

Take a look at the 5S, the pillars of lean that helps in attaining diligent operational excellence. 

Sort: The main goal of sorting is to eliminate waste and unwanted materials to create free space. Empty the clutter that allows for a free workflow preventing any distraction. Operational excellence consulting firms can help you sort unwanted items and perform lean management to improve their workflow.

Ensure that the things you do not use daily need to be thrown out; leave the only things to help you get the job done. 

Set in Order: Make a habit of setting things so that they can be easy to fetch. All the items should be marked so that anyone who needs it can find them easily. This creates a standardized and consistent way to retrieve the files or materials. There should be a set system to follow on how the materials are processed for easy access. 

Shine: Shine is the most literal pillar of operational excellence consulting from the 5S guide. It means to remove and eliminate the dirt to keep the workplace clean daily. If you want clean, then keep it clean. Two things can happen while implementing shine, your employees will love coming to a clean environment, and because you keep it clean, there are fewer chances of mishaps or breakdowns. Fewer the issues, fewer the injury costs. 

Consistency: Consistency of a system and procedures ensure the performance of the principles daily. This is essentially the process of turning your plans into a daily habit. Ensure that the employees are aware of their responsibilities and make it a habit in their routine. Also, employees should add periodic evaluation to the schedule. 

Sustainability: This is the most challenging step in the 5S lean management. The final pillar in the system where the chief objective is to commit your staff and motivate them to follow each step consistently every day. 

Our lean consultants in India can help you take your business in the right direction. Touch base with us if you are looking for lean management in Sri Lanka.

What is Operational Excellence and What Kind of Mistakes Companies Make?

What is Operational Excellence?

Business operations can be enhanced by implementing operational excellence which requires coordination between various departments. It is mainly to focus on removing the waste to broader level that encompasses the business as a whole. Business excellence consulting is given to check the policies, and the goals, whereas operational excellence is to plan and deliver.

The biggest mistake most of the companies make is that they do not take time to see what exactly operational excellence means to the business. Do not make these mistakes in understanding operational excellence.

1. Thinking that operational excellence is a business process management approach. There are many programs involved and focused on specific issues or objectives. While these tools are applied across multiple areas, they are still not optimized equally. Operational excellence consulting teaches to include the concepts as it is seen by the customers. You have to constantly strive for better as operational excellence is an ongoing process.

2. The need to strive for better is critical as you think that achieving BPM programs be just all you need for your business. It is all about how you break the record and get the better day-by-day. Companies that take operational excellence seriously will not just be satisfied for being just good enough, but they would beat their yesterday’s performance.

3. When business excellence training in India is given, the main objective is to make you understand that operational excellence is for business excellence and when you think you are the best provider without any measured parameters, it means nothing. On the other pillar of operational excellence should be quality, reliability that should be measured.

4. If companies fail to map operational excellence against what customers need, the business will have to strive for better as even the best company can come down if the customers are not satisfied. A solely internal view can make the business fail to think about the company’s improvement, and they forget that no business exists without customers.

Take time to redefine operational excellence in your business, and you may feel free to contact us to get more information on operational excellence training in Bangladesh.

Prime Operational Excellence Benefits Your Business Needs Right Now

Most of the major companies across the world have already made the most of operational excellence as they are very well-versed with the benefits it offers. Operational excellence facilitates improved manufacturing lead time, inventory turns and overall performance. In this post, we will shed more light on the advantages of operational excellence and why you must consider it right now. 

1. Constant improvement
There are plenty of reasons why companies have operational excellence consulting on their priority list. Operational excellence is a never ending process and that’s why it is aimed at continual improvement. It helps enhance the skills of your employees. As a result your business processes get enhanced by a significant margin.

2. Easy problem solving
It is a no brainer that every business has its own set of challenges and complexities. More often than not the management spends a lot of time identifying problems and solutions. When operational excellence is implemented, you are able to spot core problem areas with utmost ease and solve them.

3. Team work
No organization can prosper without team work. If you want to achieve success and desires results, team work must be promoted at all levels. It is impossible to achieve results, if the entire team is not working towards a common goal. Your employees must be driven and motivated to work together and help each other achieve the team goal. When they have a crystal clear understanding of what’s expected from them, they are able to perform better. This is why operational excellence training becomes extremely important.

4. Productivity
Your business success is measured by productivity. Motivated and empowered employees tend to be more productive. Work becomes more than just mere routine for them and this is where you start seeing results.

5. Customer satisfaction
All businesses strive for customer satisfaction, but not achieve it. Lean consultants in India say that operational excellence is an indispensable part of your strategy and it helps enhance customer satisfaction by a huge margin. Efficient operational processes result in increased customer satisfaction which means repeated business and increased profits.

Taking out the waste is one of the main objectives of lean consulting. It helps smooth and streamline your processes. Businesses of all sizes need operational excellence consulting to achieve their short and long term goals.

Hope you found the post informative. For more information related to lean manufacturing training in Addis Ababa, feel free to write in to us.

Key Steps to Adopting an Effective Lean Manufacturing Strategy

Defining a lean manufacturing strategy is crucial to your business. It brings plethora of benefits to business owners. It eliminates unnecessary steps, standardize complex processes and identify potential constraints. Besides, it also helps provide real time visibility of performance.

If you want to make the most of lean manufacturing, you must hire a lean manufacturing consultant in India and get a detailed lean manufacturing strategy. Let’s take a look at few vital steps to defining an efficacious lean manufacturing strategy.

1. Pilot based approach works wonders
Pilot based approach works wonders because it helps you isolate the most relevant factors over a period of time and measure with utmost accuracy and precision. Many manufacturers prefer to redesign the overall manufacturing process in one go, but pilot based approach is recommended. Top lean manufacturing companies in India also recommend the same.

2. Define metrics and KPIs
Lean manufacturing consultants in India suggest that you should do a cross selection of metrics and key performance indicators to manage shop floor operations. This will also help you achieve your goals. The common indicators are labor production per hour per unit, overall equipment effectiveness, customer complaints, cost of quality, perfect order performance among others.

3. Value stream mapping
Value stream mapping can help you spot and eradicate potential errors/confusions in the work flow processes. A study suggests that about 9 percent of reduction in custom MRO product orders can be seen by going for value stream mapping.

4. Make the most of insights from value stream mapping
You should redesign work flows on the shop floor to save time and eliminate errors. Six sigma and its DMAIC framework is aimed at perfecting all aspects of the production process. Besides, customer needs are also an essential bit which is supposed to be included.

5. Visual control system for plant floor performance tracking
Customer and lean manufacturing analytics are a must for every plant that envisions ameliorating their production processes. Family business consultants in India also emphasize on the need of the same. There are real time updates available for you and that’s why you must certainly invest in creating a visual control system that is capable of tracking plant’s performance and helps you become aware of the aspects that matter the most.

Lean manufacturing consultants in India say that plants that invested on creating and incorporating a good lean manufacturing strategy experienced a great improvement in production process control, error elimination, cost savings and customer satisfaction.

Hope you found the post a good read. Do you need more information about top lean manufacturing companies in India? Feel free to get in touch with any queries pertaining to lean manufacturing process and strategy.

Benefits of Lean Manufacturing Training in India

The manufacturing industry has always been dependent on efficiency and with the competition getting stiffer than before, it has become even more relevant. As a business, if you really want not to lose that vital edge, you got to take efficiency quite seriously. This is where lean manufacturing training comes into picture. There are quite a few organizations providing lean manufacturing training in India. In this post, we will take a look at some of the benefits of lean manufacturing training, but before that let’s understand what lean manufacturing is:

What is Lean Manufacturing?
Lean manufacturing which is also known as lean production is a series of methods aimed at minimizing waste of material and labor and increasing productivity. The big fish of Japanese manufacturing Toyota implemented “just-in-time” manufacturing in which inventory levels are kept as low as needed. Automation is also supervised by humans for optimum quality control.

Let’s us take a look at some of the major benefits of lean manufacturing and why you should go for lean manufacturing training in India.

1. Improved Product Quality
As discussed above, lean manufacturing facilitates efficiency improvement. How does this help improve product quality? The resources which were earlier unnecessarily deployed in the other departments or processes are now available to be utilized elsewhere. This leads to improved product quality.

2. Improved Lead Times
According to organizations offering operational excellence training courses in India, when manufacturing processes are streamlined, better results are achieved. As a business you are able to address other major concerns such as demand fluctuations. This helps increase lead times by a significant margin.

3. Increased Profits
As a business, you want to see your profits increase. Increased productivity and reduction of waste result in increased productivity. You are able to achieve quality better and faster than your competitors which gives you that much needed edge.

4. Employee Satisfaction
According to companies offering lean manufacturing training in India, lean manufacturing is not just limited to increase productivity and profits. It is also aimed at keeping your employees motivated at all times. When they are not burdened with unnecessary work-load, they are able to enjoy their work even more which results in increased productivity and better understanding amongst themselves.

Lean manufacturing brings plenty of benefits and if you have not considered implementing it as yet, it is time you give it a thought. There are reputed companies offering lean manufacturing training in India. It is highly recommended that you get in touch with them, so that you can achieve your short and long term business goals with ease.

For more information related to operational excellence training courses in India, feel free to get in touch with us.