Sunday 19 January 2020

Key Steps to Adopting an Effective Lean Manufacturing Strategy

Defining a lean manufacturing strategy is crucial to your business. It brings plethora of benefits to business owners. It eliminates unnecessary steps, standardize complex processes and identify potential constraints. Besides, it also helps provide real time visibility of performance.

If you want to make the most of lean manufacturing, you must hire a lean manufacturing consultant in India and get a detailed lean manufacturing strategy. Let’s take a look at few vital steps to defining an efficacious lean manufacturing strategy.


1. Pilot based approach works wonders
Pilot based approach works wonders because it helps you isolate the most relevant factors over a period of time and measure with utmost accuracy and precision. Many manufacturers prefer to redesign the overall manufacturing process in one go, but pilot based approach is recommended. Top lean manufacturing companies in India also recommend the same.

2. Define metrics and KPIs
Lean manufacturing consultants in India suggest that you should do a cross selection of metrics and key performance indicators to manage shop floor operations. This will also help you achieve your goals. The common indicators are labor production per hour per unit, overall equipment effectiveness, customer complaints, cost of quality, perfect order performance among others.

3. Value stream mapping
Value stream mapping can help you spot and eradicate potential errors/confusions in the work flow processes. A study suggests that about 9 percent of reduction in custom MRO product orders can be seen by going for value stream mapping.

4. Make the most of insights from value stream mapping
You should redesign work flows on the shop floor to save time and eliminate errors. Six sigma and its DMAIC framework is aimed at perfecting all aspects of the production process. Besides, customer needs are also an essential bit which is supposed to be included.

5. Visual control system for plant floor performance tracking
Customer and lean manufacturing analytics are a must for every plant that envisions ameliorating their production processes. Family business consultants in India also emphasize on the need of the same. There are real time updates available for you and that’s why you must certainly invest in creating a visual control system that is capable of tracking plant’s performance and helps you become aware of the aspects that matter the most.

Lean manufacturing consultants in India say that plants that invested on creating and incorporating a good lean manufacturing strategy experienced a great improvement in production process control, error elimination, cost savings and customer satisfaction.

Hope you found the post a good read. Do you need more information about top lean manufacturing companies in India? Feel free to get in touch with any queries pertaining to lean manufacturing process and strategy.

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